You’re very welcome, Colin!
Yep — the
Victron Orion XS50A will work perfectly with your Mk7 Transit’s standard (non-smart) alternator. In fact, it’s designed to be compatible with
both smart and traditional alternators — it just uses different methods to detect when the engine is running.
For your setup, it’ll auto-detect engine-on via voltage sensing, so no need to wire in a D+ trigger unless you want to. The D+ is mainly needed for smart alternators (like those on Euro 6 vehicles) which drop the voltage too low after startup for the charger to detect engine running.
That said,
one really important part is making sure your cabling is up to the job — the XS50 can push a lot of amps, and undersized cable will lead to voltage drop, poor performance, and even overheating.
Here’s what I’d suggest:
1.
Measure the distance in metres from your starter
battery to where the XS50 will be installed.
2. Then measure the distance from the XS50 to your leisure batteries.
3. Plug both distances in metres (one at a time), System nominal DC voltage (V) as 12V and Current draw (Amps) at 54A into this
voltage drop calculator from 12V Planet:
https://www.12voltplanet.co.uk/voltage-drop-calculator.html
Adjust the Select cable cross-sectional area (mm2) until you have a voltage drop of less than 3%.
4. Use it to work out the
correct cable size for each leg (you want to keep voltage drop under 3% ideally — or 0.36V on a 12V system).
5. Check the cables currently installed in the van. If they’re smaller than what the calculator recommends, they’ll need upgrading.
6. While you’re at it, check your
fuse sizes too — the Orion XS50 recommends fuses rated slightly above its current draw, so 60A fuses are usually spot on.
It might sound like a bit of a faff, but getting the wiring right is
crucial — it’ll ensure your system is safe, performs properly, and doesn’t waste any charging power as heat in thin wires!
Let me know if you need help running the numbers or choosing cable — happy to help.
Cheers,
Phil