Pudsey Bear
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Before we bought the Relay I did a bit of looking around to see if I could find a van that'd been sideswiped and written off so I could gut it and rebuild it, but nowt about, two weeks into the build and there were two up at auction, one was two years old an the other three and didn't go for silly money, below £10 k sods law.We found ourselves in exactly the same situation as yourself and I ended up buying a 5yo Tribute PVC which are relatively cheap and modifying it myself.
Pretty extensive changes and additions but we've now got the exact van we want and the internal finish has the professional appearance of a big brand Van which wouldn't be possible with a self build. While I'd got it stripped out I took the opportunity to insulate it properly, the original Trigano was pretty pathetic in this regard.
I'd always fancied doing my own conversion from start to finish but the work took way longer than I'd anticipated, I now realise just how much work would be involved and the time it would take and to be honest why these vehicles cost so much. If/when we need a replacement van I'd definitely do it again.