thanks..... Currently only 4 cables are connected to the regulator. the two left hand cables come into the regulator from the
solar panel. currently the central 2 sockets are empty. the final 2 sockets are wired to one of the leisure batteries. i am told that all 3 batteries are linked via a split relay - which installed by an auto electrician. Does this sound like part of the problem ?
Just add in my 2p worth .....
Most
solar controller/regulators do have 3 pairs of connections. Pane! IN;
Battery OUT; & Load OUT.
However the Load Output is actually very rarely used and usually not connected to anything to the vast majority of installations so don't start thinking your setup must be wrong if Load is left disconnected.
Split charge relay - if you have the most popular setup nowadays (not necessarily the best, just most common) you will probably have what is called a VSR - which is a Voltage Sensing Relay. These work by automatically switching on when a voltage is higher than one level and go off when if drops below another level. And when ON, yes, the batteries are linked together. The typical voltages are 13.2V to turn ON, and 12.8V to turn OFF.
They are not intelligent devices and all they do is connect the batteries together. Contrary to popular opinion sometimes stated, they do not work by having one
battery get fully charged and then turn on to let the other charge, they just go on when a
battery voltage hits the 'magic' number. So when the engine runs and alternator starts to generate electricity, the VSR will turn on when it hits 13.2V and the Lesiure
Battery will be charging as well.
Most VSRs are Bi-directional in their sensing, so the same will happen when the
Solar Panels are producing power and the Leisure
battery is sufficiently charged to allow the voltage to go above 13.2V.
For example I have a VSR installed in my Camper and the batteries get some power drained overnight due to Fridge and whatnot. The
solar comes in in the morning and starts to replenish the Leisure
Battery Bank. After a short while the voltage starts to creep up as the batteries get more charge and as soon as the voltage hits that 13.2V level, the VSR clicks on and the
Solar Panel is then charging - in my case - 5 batteries instead of just 4.
your setup sounds similar, but .... The more drained the leisure batteries are, the longer it will take for the voltage to reach 13.2V to turn the relay on; similarly the less sun the PV Panels get, the longer it will take. And it is quite possible that if the
solar system is not generating enough to replenish the lesiure
battery drain, you will never end up charging the starter
battery via
solar.
So if one concern is maintaining the Starter, the above is something to bear in mind.
Your pair of Leisure Batteries ... If they are basically good, then if they are gradually dropping, then simply consumption > charge. Have you turned everything off that can be turned off when van is laid up?
Also your
Solar...is it in shade at all? Something to be aware of is having a part of a panel in shade - just one Cell out of the typical 36, so talking under 5% of panel in shade - can wipe out virtually all energy harvesting. And if you have multiple pane!s in series, ALL pane!s are affected by the small shading on a single panel.
Shading is a very serious issue when it comes to
solar harvesting.
Hopefully this will be of some help?